A basic flow switch is a simple device used to detect the presence or absence of fluid flow (including gas) in pipes or conduits. It operates on a mechanical principle, and its functionality depends on the force exerted by the fluid flowing through the pipe.
Here's how a basic flow switch typically works to detect gas flow in pipes:
Construction: A basic flow switch consists of a housing or body, a paddle or vane, a pivot mechanism, and a switch assembly. The housing is usually connected to the pipe through which the gas flows, and the paddle or vane is positioned inside the pipe.
Pivot Mechanism: The paddle or vane is attached to a pivot mechanism, allowing it to move freely within the flow of the gas. The pivot is designed to be sensitive to even low-flow rates of gas.
No Flow or Low Flow: When there is no or low gas flow, the gas pressure on the paddle or vane is minimal. As a result, the paddle remains in its default position, which is often aligned parallel to the direction of flow.
Detecting Flow: When gas flow starts or increases, it exerts a force on the paddle or vane, causing it to move away from its default position. The higher the flow rate, the stronger the force that pushes the paddle.
Switch Activation: The movement of the paddle or vane is connected to a switch assembly inside the flow switch. When the paddle is pushed beyond a certain threshold (usually set according to the desired flow rate), the switch assembly is triggered, and the switch changes state (from open to closed or vice versa).
Output Signal: The change in the switch's state can be used to trigger other devices, such as alarms, control systems, or actuators, depending on the application.
It's important to note that basic flow switches are relatively simple and cost-effective devices, primarily used for detecting the presence or absence of flow. They do not provide precise flow rate measurements but are suitable for applications where a simple flow/no-flow indication is sufficient. More sophisticated flow meters are used when precise flow measurements are needed.