A basic temperature sensor, like a thermocouple, measures temperature by exploiting the phenomenon of the Seebeck effect. The Seebeck effect is the generation of a voltage difference (electromotive force or EMF) between two different metals or semiconductors that are joined together at two points and are exposed to a temperature gradient. This voltage difference is proportional to the temperature difference between the two junctions.
Here's how a basic thermocouple works to measure temperature:
Principle of Different Metals: A thermocouple consists of two different types of metal wires joined together at one end to form a junction. This junction is typically referred to as the "hot junction" because it's the part that is exposed to the temperature being measured.
Temperature Gradient: The other ends of the two metal wires are kept at a constant reference temperature, forming the "cold junction." The key principle behind the operation of a thermocouple is that when there's a temperature difference between the hot and cold junctions, a voltage difference (EMF) is generated across the length of the wires.
Generation of Voltage: This voltage is due to the Seebeck effect. When the hot junction is exposed to a higher temperature, the electrons in the metal atoms gain energy and move more vigorously. This increased movement creates an electron flow from the hot junction to the cold junction, which results in a voltage difference between the two junctions.
Measuring Voltage: The generated voltage is measured using a voltmeter. Since the voltage is proportional to the temperature difference between the hot and cold junctions, you can use a calibration curve or a lookup table that relates the voltage output to actual temperature values. By comparing the measured voltage with this calibration data, you can determine the temperature at the hot junction.
Compensation for Cold Junction: The reference cold junction is usually kept at a known temperature, but sometimes this might not be feasible, especially in practical scenarios. In such cases, a cold-junction compensation technique is employed to accurately measure the temperature at the hot junction. This technique involves measuring the temperature at the cold junction using a separate temperature sensor (usually a semiconductor sensor) and adjusting the thermocouple's reading accordingly.
Thermocouples are widely used because they are relatively simple, rugged, and can measure a wide range of temperatures. However, it's important to note that thermocouples have certain limitations, such as non-linearity, limited accuracy, and susceptibility to electromagnetic interference. These limitations can be mitigated through careful calibration and appropriate signal conditioning techniques.