A basic ultrasonic level sensor measures liquid levels using sound waves. It emits ultrasonic pulses (sound waves at frequencies higher than what the human ear can detect) and measures the time it takes for the sound waves to bounce back after hitting the liquid surface. This time interval is used to calculate the distance between the sensor and the liquid surface, which corresponds to the liquid level.
Here's a step-by-step explanation of how a basic ultrasonic level sensor works:
Emission: The sensor emits a short burst of ultrasonic waves, usually in the range of 20 kHz to 200 kHz, downward towards the liquid surface.
Reflection: The ultrasonic waves hit the liquid surface and get reflected back towards the sensor.
Reception: The sensor's receiver detects the reflected sound waves.
Time measurement: The sensor measures the time it takes for the sound waves to travel from the sensor to the liquid surface and back.
Calculation: Knowing the speed of sound in air (approximately 343 meters per second at room temperature), the sensor calculates the distance traveled by the sound waves.
Liquid level determination: By subtracting the distance from the sensor to the liquid surface from the total sensor height or measuring range, the sensor can determine the liquid level.
The measurement accuracy of ultrasonic level sensors depends on various factors such as the type of liquid, its temperature, the presence of foam or vapor above the liquid surface, and the angle at which the sensor is mounted. Some advanced ultrasonic sensors also come with additional features like temperature compensation and digital signal processing to enhance their accuracy and reliability.
Ultrasonic level sensors are commonly used in various industrial applications to monitor liquid levels in tanks, reservoirs, and other containers. They are generally non-contact sensors, meaning they do not come into direct contact with the liquid, making them suitable for measuring corrosive or volatile liquids and preventing contamination.