A brushed DC motor is a type of electric motor that converts electrical energy into mechanical motion through the interaction of magnetic fields. It's called a "brushed" motor because it utilizes physical brushes to establish electrical connections with the rotating armature (also known as the rotor) of the motor.
Here's a step-by-step description of how a brushed DC motor operates:
Components: A brushed DC motor consists of several essential components, including the stator (stationary part) and the rotor (rotating part). The stator contains a set of permanent magnets or electromagnets that create a magnetic field. The rotor, often equipped with windings, is the moving part that interacts with the stator's magnetic field.
Commutator: The rotor has a cylindrical structure with a segmented metal ring called a commutator mounted on its shaft. The commutator is divided into multiple segments (usually two) and is insulated from each other. The commutator acts as a switch that reverses the direction of the current flowing through the rotor windings at specific intervals.
Brushes: The brushes are small conductive pieces (usually made of carbon or graphite) that press against the commutator segments. They are typically held in place by spring mechanisms. The brushes maintain electrical contact with the commutator as it rotates, allowing current to flow into the rotor windings.
Power Supply: An external power source (battery, power supply, or other sources of direct current) provides electrical energy to the motor.
Operation:
When current is supplied to the motor, it flows through the brushes and into the commutator segments.
As the rotor begins to turn due to the interaction between the stator's magnetic field and the rotor windings, the commutator rotates along with it.
The brushes maintain contact with the commutator segments, which results in the direction of the current through the rotor windings changing as the commutator segments move from one brush to the other.
The changing direction of the current through the rotor windings causes the polarity of the magnetic field generated by the windings to switch, leading to the rotor's continuous rotation.
As the rotor rotates, the commutator segments ensure that the current direction in the rotor windings changes at the right moments to maintain the rotational motion.
Advantages and Disadvantages:
Advantages: Brushed DC motors are relatively simple and cost-effective. They provide good control over speed and torque and can generate high starting torque.
Disadvantages: Brushes are subject to wear and tear due to their physical contact with the commutator, leading to maintenance issues and reduced lifespan. The friction between the brushes and commutator can also result in electrical noise and efficiency losses.
In summary, a brushed DC motor operates by utilizing brushes and a commutator to change the direction of current flow in the rotor windings, generating a rotating magnetic field that interacts with the stator's magnetic field, thereby producing mechanical motion.