Locked rotor current, also known as starting current or stall current, refers to the current that flows through an electric motor when it is initially started and its rotor is locked or unable to turn due to a high mechanical load or some other obstruction. This condition typically occurs when the motor is first energized and has not yet reached its operating speed.
When an electric motor is started, its rotor initially has little to no rotational motion. As a result, the motor draws a high amount of current from the power supply to overcome the inertia and friction forces and try to initiate rotation. This locked rotor current can be several times higher than the motor's rated or full-load current, and it decreases as the motor accelerates and reaches its operating speed.
Locked rotor current is important for several reasons:
Overcurrent Protection: Understanding the locked rotor current is crucial for selecting the appropriate overcurrent protection devices, such as fuses or circuit breakers, to prevent damage to the motor and the electrical system. If the overcurrent protection is not properly sized, it may trip unnecessarily during motor start-up or fail to protect the motor under locked rotor conditions.
Voltage Drop: The high starting current can lead to a voltage drop in the power supply system. This voltage drop can affect other connected equipment and potentially lead to malfunctions or operational issues.
Mechanical Stress: The high starting current can subject the motor's windings and mechanical components to increased stress. This can lead to overheating, reduced motor lifespan, and increased maintenance requirements.
Sizing of Power Distribution Equipment: Knowledge of the locked rotor current is necessary for appropriately sizing transformers, cables, and other power distribution equipment to ensure that they can handle the initial current surge without issues.
Motor Performance: Understanding the locked rotor current helps in evaluating the motor's starting capability and determining whether it can effectively start under specific conditions and loads.
Energy Efficiency: High locked rotor current can result in inefficient energy consumption during motor start-up. Reducing the starting current can lead to energy savings and improved overall system efficiency.
In summary, locked rotor current is a critical parameter for understanding the behavior and characteristics of electric motors during start-up. Properly managing and accounting for the high starting current is essential to ensure the reliable operation, protection, and efficiency of both the motor and the surrounding electrical system.