Cleanroom facilities are designed to maintain strict environmental controls to protect sensitive equipment and processes, including electrical systems, from contamination and static discharge. Here are some key measures employed in cleanrooms to achieve this level of protection:
Particle control: Cleanrooms use high-efficiency air filtration systems to remove airborne particles, including dust, debris, and microorganisms. These filtration systems ensure that the air within the cleanroom remains exceptionally clean, reducing the risk of particles interfering with sensitive electrical components.
Controlled air pressure: Cleanrooms are maintained at a positive pressure, meaning the air inside the cleanroom is at a higher pressure than the surrounding areas. This helps prevent unfiltered air from entering the cleanroom, further minimizing particle contamination.
Electrostatic discharge (ESD) protection: ESD can damage sensitive electrical components, so cleanroom personnel wear ESD protective clothing, such as anti-static lab coats, gloves, and footwear. The surfaces within the cleanroom, such as the flooring and workstations, are also designed to be anti-static or conductive to prevent static buildup.
Cleanroom garments: Operators and personnel entering the cleanroom wear special cleanroom garments, including coveralls, hoods, and booties, to prevent shedding of particles and contaminants from their regular clothing.
Cleaning and maintenance: Cleanrooms undergo regular cleaning and maintenance to keep surfaces, equipment, and floors free of dust and contaminants. The cleaning procedures are carefully controlled to ensure that the cleaning agents used are suitable for the cleanroom environment and do not introduce additional contaminants.
Controlled access: Cleanrooms typically have limited access, and strict protocols are in place to regulate who can enter and exit the facility. Entry and exit points often include airlocks to further minimize the risk of particle influx.
Proper grounding: Electrical systems within the cleanroom are grounded to minimize the risk of ESD. Grounding helps dissipate any static charge that may build up on equipment or personnel.
Regular testing and monitoring: Cleanroom facilities regularly test and monitor their environments to ensure they meet the required cleanliness standards. Particle counters and environmental monitoring systems are used to assess the level of contamination and identify potential issues.
By combining these measures, cleanroom facilities create a controlled environment that minimizes the risk of contamination and static discharge, ensuring the reliable operation and protection of electrical systems and other sensitive equipment.