Back-to-back connected variable frequency drives (VFDs) are a configuration used in the control of induction motors, also known as asynchronous motors. This configuration involves connecting two VFDs together in such a way that they share a common DC bus, enabling them to work in tandem to control the speed and torque of an induction motor. Let's break down the concept step by step:
Induction Motor Control: Induction motors are widely used in industrial applications due to their robustness and reliability. However, their speed cannot be directly controlled like other motor types. Traditionally, methods like using fixed speed combinations of gears and pulleys were employed to achieve desired speeds. VFDs revolutionized this by allowing precise control of the motor's speed by varying the frequency and voltage applied to it.
Variable Frequency Drives (VFDs): A VFD, also known as an AC drive, is an electronic device that controls the speed of an AC induction motor by adjusting the frequency and voltage of the input power. By changing the frequency of the AC voltage supplied to the motor, the synchronous speed of the motor can be changed, thus controlling its speed. Additionally, by adjusting the voltage, the torque can be controlled. VFDs also offer benefits like energy savings, smoother operation, and reduced wear and tear.
Back-to-Back Configuration: In some scenarios, particularly where precise control over both the speed and torque of the motor is required, a back-to-back connected VFD configuration can be used. This involves connecting two VFDs back-to-back, meaning the output of one VFD is connected to the input of the other VFD, and both VFDs share a common DC bus.
Shared DC Bus: The shared DC bus is a key feature of the back-to-back configuration. It acts as an intermediary energy storage system between the two VFDs. The first VFD converts the incoming AC power to DC, which is then stored in the DC bus capacitors. The second VFD takes this DC power and converts it back to AC, which is then supplied to the motor. The sharing of the DC bus allows the energy to flow between the two VFDs, enabling coordinated control.
Advantages: The back-to-back configuration offers several advantages:
Precise Control: This configuration allows for fine-tuned control over both the speed and torque of the induction motor, making it suitable for applications with stringent control requirements.
Regenerative Braking: When the motor is slowing down, it acts as a generator, and the back-to-back configuration allows the excess energy generated to be fed back into the electrical system, saving energy and reducing heat generation.
Dynamic Response: The shared DC bus enables faster dynamic response to changes in load or speed requirements.
Applications: Back-to-back VFD configurations are often used in high-performance applications where precise control is crucial, such as in industries involving metal processing, paper manufacturing, and oil and gas.
In summary, the back-to-back connected VFD configuration for induction motor control involves connecting two VFDs in series with a shared DC bus. This setup allows for precise control of both the speed and torque of the motor, making it suitable for applications that demand high-performance and accurate control over motor operations.