A Buchholz relay is a protective device used in oil-filled transformers to detect and prevent faults such as internal electrical faults or the presence of combustible gases within the transformer oil. It is designed to provide an early warning of developing faults and to initiate appropriate actions to prevent further damage to the transformer. Here's how a Buchholz relay is used in a transformer:
Installation: A Buchholz relay is typically installed in the piping between the transformer tank and the conservator tank (if present). The relay is mounted above the oil level in the main tank and below the conservator tank. It is connected to the transformer through oil-filled piping.
Construction: The Buchholz relay consists of a main body that contains two float chambers: the upper float chamber and the lower float chamber. These chambers are connected through a hinged valve mechanism. The relay also includes a mercury switch or microswitch that activates when the valve mechanism moves due to the movement of the float.
Operation:
Normal Operation: During normal operation, the oil inside the transformer remains stable, and the relay remains in its normal state. The hinged valve connecting the two float chambers remains closed, and the mercury switch remains in its normal position.
Internal Fault Detection: If a fault occurs within the transformer, such as an electrical fault between windings or winding insulation breakdown, it can cause the generation of gases like hydrogen and methane due to overheating or arcing. These gases rise and accumulate in the top of the main tank. As gas accumulates, the oil level in the upper float chamber of the Buchholz relay rises.
Gas Accumulation Detection: As the oil level in the upper float chamber rises, the float attached to it starts to rise as well. This upward movement of the float causes the hinged valve to open. When the valve opens, the mercury switch or microswitch connected to the valve is triggered.
Alarm and Tripping: The triggering of the mercury switch or microswitch sends a signal to the transformer's control panel or protection system. This signal is used to initiate an alarm, alerting maintenance personnel to the potential fault condition. Depending on the severity of the fault, the protection system may also initiate a tripping command, disconnecting the transformer from the power source to prevent further damage or fire hazard.
Maintenance: Once the Buchholz relay has been activated, it needs to be inspected, and the cause of the fault must be investigated and rectified before the transformer can be put back into service. Additionally, the relay itself needs to be reset and tested to ensure it is functioning correctly for future use.
In summary, a Buchholz relay is a vital protection device for oil-filled transformers, providing an early warning system for internal faults and gas accumulation that could potentially lead to more serious problems. It helps prevent further damage, reduce downtime, and enhance the safety of the transformer and surrounding environment.