A "transformer no-load loss test" is a method used to determine the core loss or iron loss of a transformer, which is one of the components affecting the overall efficiency of the transformer. Efficiency is an important parameter for transformers because it indicates how effectively the transformer converts electrical power from the primary side to the secondary side while minimizing energy losses.
Here's how the no-load loss test works and its relation to efficiency:
No-Load Loss Test Setup: In this test, the primary winding of the transformer is connected to a variable voltage source (typically an AC supply), and the secondary winding is kept open or disconnected. This means that no current is drawn from the secondary side, hence the term "no-load." The applied voltage is gradually increased until the rated voltage is reached.
Measurement of Power Input: While gradually increasing the voltage, the primary current and voltage are both measured using appropriate instruments, such as ammeters and voltmeters. The power input to the transformer can be calculated by multiplying the measured voltage and current.
Calculation of No-Load Loss: The power input measured in step 2 represents the total power consumed by the transformer under no-load conditions. This power consists of two components: the core loss (iron loss) and a small amount of copper loss due to the resistance of the primary winding. Since the copper loss is typically very small in comparison to the core loss, it can be neglected in this test. Therefore, the measured power input is essentially the core loss of the transformer.
Efficiency Calculation: Efficiency is defined as the ratio of the useful output power to the input power. In the no-load loss test, there is no useful output power (since the secondary winding is open), so the efficiency is not directly calculated from this test. Instead, the core loss obtained from the test is used to calculate the transformer's efficiency later.
Efficiency Calculation Formula: Once the no-load loss is known, it can be used to calculate the transformer's efficiency during actual operation using the following formula:
Efficiency (%) = (Output Power / Input Power) * 100
Output Power = Input Power - No-Load Loss
In this context, the "Output Power" refers to the power delivered to the load connected to the secondary side of the transformer during normal operation.
The no-load loss test is primarily used to determine the core loss, which is a fixed value for a given transformer operating at a particular voltage and frequency. It helps in evaluating the efficiency of the transformer by considering core loss as part of the energy losses that occur during operation. Copper losses, which include the winding resistance losses, are determined through separate tests called "short-circuit tests."
By measuring the core loss and combining it with the copper losses, engineers can estimate the total losses in the transformer and consequently assess its overall efficiency under different load conditions.