A "transformer inrush current limiter" is a device used to mitigate the effects of inrush current during the energization of a transformer. Inrush current refers to the high current surge that occurs when a transformer is first connected to an energized circuit or power source. It is caused by the magnetization of the transformer's core and can lead to voltage fluctuations and other undesirable effects on the power system.
The transformer inrush current limiter works by temporarily limiting the amount of current that can flow into the transformer during the initial energization period. It achieves this by using various methods to control the inrush current, such as:
NTC Thermistors: Negative Temperature Coefficient (NTC) thermistors are commonly used as inrush current limiters. These thermistors have a high resistance when cold and gradually decrease their resistance as they heat up. When the transformer is initially energized, the thermistor's high resistance limits the current flow, reducing the inrush current. As the transformer's core magnetizes and the current stabilizes, the thermistor's resistance decreases, allowing normal current flow.
Magnetic Shunts: Magnetic shunts or saturable reactors can also be used to control inrush current. These devices have a variable magnetic core that can be adjusted to provide higher impedance during startup. As the transformer saturates and stabilizes, the magnetic shunt's impedance decreases, allowing the normal current flow.
Series Resistors: Placing a series resistor between the power source and the transformer temporarily restricts the current flow during startup. The resistor limits the inrush current but dissipates power as heat, so it's not the most efficient method.
By limiting the inrush current, the transformer inrush current limiter helps to stabilize the voltage on the power system during transformer energization. This mitigates voltage fluctuations and reduces stress on the transformer and other equipment connected to the system. It can also prevent issues like circuit breaker tripping, which may occur due to excessive inrush current.
It's essential to properly size and select the inrush current limiter to match the specific transformer's characteristics and the power system's requirements. Additionally, the inrush current limiter should be designed to handle the heat generated during the current limiting process to ensure safe and reliable operation.