Oil plays a crucial role in liquid-immersed transformers, serving multiple important functions that contribute to the efficient and reliable operation of these devices. Liquid-immersed transformers are commonly filled with mineral oil, although other types of liquids, such as silicone-based fluids, can also be used for specialized applications. Here, we will focus on the role of mineral oil in liquid-immersed transformers:
Cooling: One of the primary functions of oil in a transformer is to provide effective cooling. Transformers generate heat due to the electrical losses that occur during the transformation of voltage levels. The oil serves as a coolant that dissipates the heat generated by the transformer's core and windings. By transferring heat away from the hot spots, the oil helps maintain stable operating temperatures, preventing overheating and ensuring the transformer's efficiency and reliability.
Insulation: Oil acts as both a dielectric (insulating) material and a coolant. It provides electrical insulation between the transformer's high-voltage and low-voltage windings, as well as between the windings and the transformer's metallic core. The oil's insulating properties help prevent electrical breakdowns and arc formation, ensuring safe and reliable transformer operation.
Dissipation of Gases: During operation, electrical discharges and arcing can occur within the transformer due to various factors such as load changes, internal faults, or transient events. These discharges can lead to the formation of gases (mainly hydrogen) within the transformer's insulating materials. The oil acts as a medium to absorb and dissipate these gases, preventing their accumulation and reducing the risk of internal pressure buildup that could damage the transformer.
Pressure Relief: The oil's ability to absorb gases and heat also plays a role in pressure relief. In the event of an internal fault or abnormal condition that generates excessive heat and gases, the oil can expand and relieve the pressure, helping to prevent catastrophic failure or explosion.
Mechanical Support and Damping: Oil provides mechanical support to the transformer's windings and core, helping to distribute the mechanical stresses that can occur due to electrical and thermal loading. Additionally, the damping properties of the oil can help absorb vibrations and reduce the mechanical stress on the transformer's components, contributing to its longevity and reliability.
Environmental Sealing: The oil helps protect the transformer's internal components from environmental factors such as moisture, dust, and contaminants. It forms a barrier that helps prevent the ingress of these substances, thereby extending the transformer's lifespan and reducing the risk of insulation degradation.
Aging Monitoring: The condition of the oil can be monitored to assess the health of the transformer. By analyzing the chemical and physical properties of the oil, such as its dielectric strength and dissolved gas content, maintenance personnel can identify potential issues and take preventive measures to ensure the transformer's continued reliable operation.
In summary, oil plays a multifaceted role in liquid-immersed transformers, serving as a coolant, insulator, gas absorber, pressure relief medium, mechanical support, damping agent, environmental barrier, and diagnostic tool. These functions collectively contribute to the transformer's efficiency, safety, and longevity, making oil a critical component in the design and operation of these electrical devices.