Three-phase reactor starters are used in motor control to limit the inrush current and reduce voltage fluctuations that occur during the starting of large three-phase induction motors. They help protect the motor, the electrical system, and other connected equipment from excessive stress and potential damage.
Here's how three-phase reactor starters are employed for motor control:
Basic Components: A typical three-phase reactor starter consists of three main components: the three-phase reactor, contactors, and a control circuit. The control circuit typically includes overload protection, interlocks, and a control panel.
Reactor: The three-phase reactor is the key component of the starter. It is a set of inductors designed to introduce impedance into the motor's circuit during startup. This impedance limits the initial inrush current, which can be several times the rated current of the motor. By limiting the inrush current, the reactor helps prevent voltage sags and reduces stress on the motor windings and the power distribution network.
Contactor: Contactors are electromechanical switches used to control the flow of current to the motor. They are typically controlled by a control circuit that includes start and stop buttons, overload relays, and interlocks. When the motor is started, the contactors close to allow current to flow through the reactor and the motor windings.
Starting Process: When the start button is pressed, the control circuit energizes the contactors. The reactor introduces impedance into the circuit, which reduces the initial current surge. As the motor accelerates and its back EMF (electromotive force) increases, the reactor's impedance becomes less significant, and the motor approaches its rated speed.
Voltage Regulation: The reactor also helps regulate the voltage supplied to the motor during startup. By limiting the inrush current, the voltage drop across the supply system is minimized, preventing voltage fluctuations that could affect other connected equipment.
Current Limiting and Protection: Three-phase reactor starters provide inherent current limiting, which protects the motor from excessive current that could lead to overheating and damage. Additionally, overload protection devices in the control circuit monitor the motor's current and trip the system if the current exceeds a safe threshold.
Advantages: Using a three-phase reactor starter offers several benefits, including reduced mechanical stress on the motor and the connected mechanical components, minimized voltage fluctuations in the electrical system, and improved power quality.
Disadvantages: While three-phase reactor starters are effective in reducing inrush currents, they also introduce some voltage drop in the system, which can affect the overall efficiency of the motor. Additionally, the physical size and cost of the reactor should be considered when implementing this type of motor control.
In summary, three-phase reactor starters are employed in motor control to limit inrush currents and voltage fluctuations during motor startup, protecting the motor and the electrical system. They provide current limiting, voltage regulation, and overload protection, contributing to the reliable and safe operation of large three-phase induction motors.