A rotary converter is a type of electromechanical device used to convert alternating current (AC) to direct current (DC) or vice versa. It operates using the principles of electromagnetic induction and the behavior of rotating machinery. Rotary converters were commonly used in the early 20th century before more efficient solid-state devices like rectifiers and inverters became prevalent.
Here's a simplified explanation of how a rotary converter works to convert AC to DC and vice versa:
AC to DC Conversion (Rectification):
When used as an AC to DC converter, the rotary converter takes in three-phase AC power from the electrical grid.
The converter has both stationary and rotating parts. The stationary part consists of a set of stationary armature windings arranged in a circular pattern.
The rotating part consists of a commutator, which is a cylindrical structure attached to the same shaft as the rotor of the machine. The commutator has segments that make physical contact with brushes.
As the rotary converter's rotor is turned by an external power source (usually a motor), the commutator segments rotate with it.
The brushes maintain contact with the commutator segments, allowing the AC voltage from the stationary armature windings to be connected to the DC load.
Due to the rotation and the way the commutator segments are arranged, the output voltage is a pulsating DC waveform, which is then smoothed using filters to produce a more consistent DC voltage.
DC to AC Conversion (Inversion):
When used as a DC to AC inverter, the rotary converter takes in DC power from a DC source, such as a battery or a rectifier.
The DC power is fed to the commutator, and the brushes maintain contact with the commutator segments.
The rotating motion of the converter is provided by an external power source (typically a motor), causing the commutator segments to rotate.
As the commutator segments rotate, they switch the DC input power to different segments of the stationary armature windings.
This switching action effectively generates an AC waveform in the armature windings, which can then be tapped as three-phase AC power.
It's important to note that rotary converters have certain limitations and drawbacks. They are relatively bulky, less efficient, and require maintenance due to the mechanical components involved. The development of semiconductor-based devices like rectifiers for AC to DC conversion and inverters for DC to AC conversion has largely replaced the use of rotary converters due to their higher efficiency and reliability.