A three-phase auto-transformer starter is a type of motor starter used to control the starting and stopping of three-phase induction motors. It employs an auto-transformer to reduce the starting current drawn by the motor, thus minimizing voltage drops in the power supply and preventing excessive mechanical stress on the motor during startup. This type of starter is particularly useful for large motors that require reduced starting current to avoid tripping circuit breakers or causing voltage sags in the electrical system.
Here's how a three-phase auto-transformer starter operates:
Components:
Auto-Transformer: A single winding with multiple tap points that allow for different voltage levels to be applied to the motor during starting.
Main Contactor: A heavy-duty relay that connects and disconnects the motor from the power supply.
Start and Run Contacts: Additional contacts associated with the main contactor that facilitate switching between start and run modes.
Overload Protection: Usually in the form of thermal overload relays that monitor the motor's current and protect it from overheating.
Control Circuit: The electrical circuitry that controls the operation of the starter.
Starting Process:
When the motor is to be started, the auto-transformer starter goes through the following steps:
The operator presses the start button.
The control circuit energizes the main contactor coil, closing the main contacts and connecting the motor to the power supply.
Initially, the auto-transformer is set to provide a reduced voltage to the motor, typically around 50-80% of the full supply voltage.
The motor starts to accelerate with reduced starting current due to the reduced voltage across its windings. This minimizes the voltage drop in the power supply and reduces mechanical stress on the motor.
Running Process:
Once the motor gains sufficient speed and approaches its rated speed, a set of auxiliary contacts associated with the motor's operation typically sense this and transition the auto-transformer to its full-tap setting, which is the full supply voltage.
The main contactor remains engaged, and the motor runs at its normal operating voltage and current.
Stopping Process:
When the stop button is pressed or a control signal is received, the control circuit de-energizes the main contactor coil.
The main contacts open, disconnecting the motor from the power supply.
The motor comes to a stop, and the auto-transformer starter is ready for the next starting cycle.
It's important to note that while an auto-transformer starter reduces the inrush current during motor startup, it also provides reduced starting torque compared to a direct-on-line (DOL) starter. Therefore, it's most suitable for applications where the motor is driving a load with low initial resistance or where a slower start is acceptable.