Commutation is a fundamental concept in electric motors, including universal motors. A universal motor is a type of electric motor that can operate on both direct current (DC) and alternating current (AC) power sources. It's commonly used in applications where high speed and variable speed control are important, such as in power tools, vacuum cleaners, and certain types of appliances.
In a universal motor, commutation refers to the process of reversing the direction of current flow through the armature winding (the rotating part of the motor) in order to maintain continuous rotation of the motor shaft. The armature winding consists of coils of wire wound around a core, and when current flows through these coils, they generate magnetic fields that interact with the stator's magnetic field, causing the armature to rotate.
Here's how the commutation process works:
Brushes and Commutator: In a universal motor, there are two main components responsible for commutation: brushes and a commutator. The commutator is a split ring mounted on the motor's armature shaft. It's divided into segments, usually two for a single-phase universal motor. Each segment is connected to one end of an armature coil.
Brushes: Brushes are usually made of carbon and are in physical contact with the commutator. They maintain electrical contact with the commutator segments as it rotates. The brushes supply current to the armature winding as it rotates, allowing the motor to continue running.
Directional Changes: As the armature rotates, the orientation of its coil windings with respect to the stator's magnetic field changes. This change in orientation necessitates the reversal of current flow through the armature coil in order to maintain the torque that keeps the motor turning.
Commutation Process: When a coil on the armature approaches the point where it's aligned with the stator's magnetic field, the brush connected to that coil's commutator segment begins to lose contact with the commutator. This momentary loss of contact breaks the circuit, preventing an arc from forming between the brush and the commutator.
Reversal of Current: As the armature continues to rotate, the brush connected to the other commutator segment makes contact, completing the circuit with reversed polarity. This causes the current to flow in the opposite direction through the armature coil. The magnetic forces between the armature and stator interact again, providing the necessary torque to keep the motor turning.
Smooth Rotation: The commutation process repeats rapidly as the armature rotates, resulting in continuous and smooth rotation of the motor shaft.
It's worth noting that commutation in universal motors can result in sparking at the brushes due to the momentary disconnection and reconnection of the circuit. This sparking can lead to wear and tear on the brushes and commutator over time, requiring regular maintenance and replacement.
In summary, commutation in universal motors involves the timely reversal of current through the armature winding to ensure smooth and continuous rotation of the motor shaft, allowing it to operate on both AC and DC power sources.