Electrical machine insulation can undergo various types of aging and degradation over time, leading to a decrease in its performance and potential failures. Some of the common types of insulation aging and degradation are:
Thermal Aging: Continuous exposure to elevated temperatures, which can occur due to overloading, high ambient temperatures, or poor ventilation, causes the insulation material to degrade over time. This leads to a reduction in its dielectric strength and increases the risk of insulation breakdown.
Electrical Aging: Under normal operation, electrical stress is applied to the insulation. Over time, this electrical stress can cause molecular changes in the insulation material, resulting in reduced dielectric properties and increased susceptibility to failure.
Mechanical Stress Aging: Mechanical stresses due to vibration, thermal cycling, or repetitive loading can cause physical damage to the insulation, leading to cracks, delamination, and a decrease in its mechanical strength and electrical integrity.
Chemical Aging: Exposure to chemical substances, such as moisture, oils, solvents, or contaminants, can degrade the insulation material chemically. This may result in a loss of mechanical strength and dielectric properties.
Corona Aging: Corona discharge occurs when localized electric fields are strong enough to ionize the air surrounding the insulation. This phenomenon can lead to the formation of ozone and other reactive species, which accelerate the aging of the insulation material.
Electrical Treeing: In solid insulation materials, particularly in cables and bushings, the presence of moisture, voids, or impurities can create tiny tree-like structures within the insulation when exposed to high electric fields. Electrical treeing weakens the insulation and can lead to insulation breakdown.
Radiation Aging: For applications in nuclear facilities or space, exposure to ionizing radiation can cause degradation of the insulation material, leading to changes in its physical and electrical properties.
Surface Tracking and Erosion: In contaminated environments, the insulation surface can develop conductive paths due to the formation of carbon tracks or erosion caused by electrical discharges. This can lead to partial discharge and eventually result in insulation failure.
To mitigate insulation aging and degradation, proper maintenance, temperature monitoring, regular testing, and keeping the electrical machine within its specified operating conditions are essential. Additionally, selecting high-quality insulation materials suitable for the specific application can extend the lifespan and reliability of electrical machines.