Performing a coordination study for electrical protection devices in industrial facilities is crucial to ensure the safety and reliability of the electrical system. The coordination study involves evaluating the time-current characteristics of protective devices, such as fuses and circuit breakers, to ensure they operate in a coordinated manner during fault conditions. This coordination ensures that only the nearest protective device to the faulted location operates, thereby minimizing downtime and damage to the electrical system.
Here's a step-by-step guide on how to perform a coordination study:
Gather data: Obtain detailed information about the electrical system, including single-line diagrams, equipment data (ratings and settings), conductor sizes, motor data, transformer data, etc.
Define protective device settings: Determine the settings of all protective devices in the system, such as overcurrent relays, fuses, and circuit breakers. This includes their current ratings, time-delay settings, and coordination time intervals.
Identify protective device locations: Identify the locations of all protective devices in the electrical system, including their distances from each other and the loads they are protecting.
Select coordination methods: Decide on the coordination methods to be used. Common methods include time-current grading and inverse time coordination.
Short-circuit study: Conduct a short-circuit study to determine the fault currents at various points in the system. This will help in evaluating the magnitude of fault currents at each protective device location.
Time-current curves: Obtain the time-current curves of all protective devices from their manufacturers. These curves depict the tripping times of the devices at various current levels.
Plot time-current curves: Plot the time-current curves for each protective device on a graph. This graph will be the basis for evaluating the coordination between devices.
Analyze coordination: Analyze the plotted curves to check for overlapping regions. Overlapping regions indicate a lack of coordination and potential issues during fault conditions.
Adjust settings: If there are coordination issues, adjust the settings of the protective devices to achieve better coordination. This may involve changing time-delay settings or adjusting current ratings.
Verify and document: Once the adjustments are made, reanalyze the coordination to ensure it meets the desired criteria. Document the coordination study findings, including the final settings of protective devices.
Review and update: Perform periodic reviews and updates of the coordination study as changes are made to the electrical system, such as equipment upgrades or modifications.
It's essential to engage qualified electrical engineers or consultants with expertise in power systems and protective device coordination to perform a thorough and accurate study. Keep in mind that the coordination study is a dynamic process that needs to be revisited whenever changes are made to the electrical system to maintain a safe and reliable operation.