A thermoelectric waste heat thermoelectric generator (TEG) is a device that converts waste heat directly into electricity using the principles of thermoelectric effect. The thermoelectric effect is the phenomenon where a temperature difference between two different materials generates an electric voltage. This technology is particularly useful in applications where there is a readily available heat source, such as industrial processes, vehicle exhausts, or power plants, which otherwise would have gone to waste.
The working principle of a thermoelectric waste heat TEG can be explained in the following steps:
Thermoelectric Materials: The core components of a TEG are thermoelectric materials, which are typically semiconductor materials that exhibit the Seebeck effect. The Seebeck effect states that when there's a temperature gradient across a material, a voltage difference is generated between its two ends. Common thermoelectric materials include bismuth telluride (Bi2Te3) and its alloys due to their high thermoelectric efficiency.
Thermal Gradient: The waste heat source provides a hot side and a cold side for the TEG. The heat source could be a high-temperature surface, like an exhaust pipe or an industrial furnace. The key requirement is to create a significant temperature difference between the two sides of the thermoelectric materials.
Thermoelectric Modules: The thermoelectric materials are often shaped into small pellets or plates, which are arranged in a series and/or parallel configuration to form a thermoelectric module. These modules are designed to maximize the temperature difference between the hot and cold sides, enhancing the voltage generation.
Heat Exchangers: To maintain the temperature difference, heat exchangers are used. A heat exchanger transfers the waste heat from the heat source to the hot side of the thermoelectric module, and then transfers the heat from the cold side to a cooling medium, such as air or water, to maintain the temperature difference.
Electrical Generation: As the temperature difference is maintained across the thermoelectric materials, a voltage potential is created. This voltage drives electrons to move from the hot side to the cold side of the thermoelectric module, creating an electric current. This current can be collected and used as electric power.
Conversion Efficiency: The efficiency of the TEG depends on various factors, including the material properties of the thermoelectric materials (such as their Seebeck coefficient and electrical conductivity), the temperature difference, and the design of the heat exchangers. Researchers continuously work on improving the efficiency of thermoelectric materials to enhance the overall performance of TEGs.
Applications: TEGs find applications in various industries. They can be used in vehicles to convert waste heat from the engine exhaust into electrical power, improving fuel efficiency. They're also employed in industrial processes to recover wasted heat and generate electricity, reducing energy consumption. In remote or off-grid locations, TEGs can provide power from available heat sources.
In summary, a thermoelectric waste heat TEG operates by exploiting the thermoelectric effect in specially designed materials to directly convert waste heat into usable electrical power. It's an environmentally friendly technology that contributes to energy efficiency and sustainability by harnessing otherwise lost heat energy.