A thermopile sensor is a type of temperature sensor that converts thermal energy (heat) into an electrical signal. It is based on the principle of the Seebeck effect, discovered by Thomas Johann Seebeck in 1821. The Seebeck effect states that when two dissimilar metals are joined together to form a closed circuit and a temperature gradient is applied across the junctions, an electromotive force (EMF) or voltage is generated.
The working of a thermopile sensor can be summarized in the following steps:
Structure: A typical thermopile sensor consists of multiple thermocouples connected in series or parallel. A thermocouple is composed of two different types of metals (usually alloys) that are joined together at two points, forming two junctions. The two junctions are referred to as the hot junction and the cold junction.
Temperature difference: When one end of the thermopile sensor is exposed to a heat source (hot junction) and the other end is maintained at a relatively lower temperature (cold junction), a temperature difference is created along the length of the sensor.
Seebeck effect: Due to the Seebeck effect, an electromotive force (EMF) is generated at each thermocouple junction. The EMFs from all the thermocouples in the thermopile add up, resulting in a net voltage output.
Electrical output: The voltage output of the thermopile sensor is proportional to the temperature difference between the hot and cold junctions. As the temperature difference changes, the voltage output of the thermopile sensor also changes.
Signal processing: The electrical output from the thermopile sensor is usually very small and needs to be amplified and processed to obtain a usable signal. This is typically done using electronic circuits to increase the voltage level and compensate for any ambient temperature effects.
Temperature measurement: The amplified and processed electrical signal can be calibrated and converted into temperature readings. The relationship between the voltage output and the temperature difference is determined during the calibration process.
Thermopile sensors are commonly used in various applications, such as non-contact temperature measurements (infrared thermometers), gas boilers, HVAC systems, and other industrial and consumer electronics where accurate temperature sensing is required. They are particularly useful in scenarios where a non-electrical power source for temperature measurement is desired, as they don't require external power and rely solely on the temperature gradient to generate their output.