A magnetostrictive sensor detects pressure changes in fluids by utilizing the magnetostrictive effect, which refers to the property of certain materials to change their shape in response to an applied magnetic field. This effect is particularly pronounced in materials that have both magnetic and mechanical properties.
The basic principle of a magnetostrictive sensor involves a sensing element made of a magnetostrictive material, often a ferromagnetic alloy. The sensor consists of a waveguide or a wire made from this magnetostrictive material, which is typically coated with a protective layer for durability.
Here's how the process works:
Generation of Guided Wave: An electrical pulse is sent along the magnetostrictive waveguide, generating a guided wave. The pulse can be generated by an external coil or a built-in magnetostrictive transducer.
Propagation of the Guided Wave: The guided wave travels along the length of the waveguide. The speed of propagation is influenced by the material's mechanical properties, which are affected by the pressure of the surrounding fluid.
Reception of the Wave: At a specific point on the waveguide, there is a receiving transducer, which can be an electromagnetic coil or a magnetostrictive transducer. When the guided wave reaches this point, it interacts with the transducer.
Detection of Pressure Changes: The pressure changes in the surrounding fluid cause alterations in the mechanical properties of the magnetostrictive material in the waveguide. As a result, the speed of the guided wave is affected, causing a delay or shift in the wave's arrival time at the receiving transducer.
Measurement and Output: The receiving transducer detects the arrival time of the guided wave and sends this information to the sensor's electronics. By measuring the time delay between the generated and received waves, the sensor can determine the pressure changes in the fluid.
The magnitude of the time delay is directly proportional to the pressure change in the fluid. Hence, by calibrating the sensor and understanding the material properties of the waveguide, the sensor can provide accurate pressure measurements in the fluid.
Magnetostrictive sensors are known for their reliability, durability, and ability to operate in harsh environments, making them suitable for various industrial applications, including process control, level measurement, and hydraulic systems.