A Photoelectric Sensor is an electronic device used to detect the presence, absence, or distance of an object by utilizing the principle of the photoelectric effect. The photoelectric effect refers to the emission of electrons from a material's surface when light of certain frequencies (or photon energies) is incident on it. Photoelectric Sensors work by emitting a light beam towards the object to be detected and then measuring the amount of light that is reflected back or transmitted through the object. Here's how the process typically works:
Emitter: The Photoelectric Sensor consists of an emitter that produces a light source, typically an infrared LED (Light Emitting Diode). This LED emits a focused beam of light towards the target area.
Target Object: The emitted light beam travels towards the target object, and what happens next depends on the type of Photoelectric Sensor:
a. Through-beam Sensor: In this type of sensor, an emitter and a receiver are placed opposite to each other, with the target area in between. The emitter continuously sends the light beam, and the receiver detects the light. If an object enters the target area and blocks the light beam, the receiver's light intensity decreases significantly, indicating the presence of the object.
b. Reflective Sensor: Here, both the emitter and the receiver are housed within the same unit, typically in close proximity to each other. The light beam emitted by the emitter reflects off a surface (e.g., a nearby wall or a reflector plate) and returns to the receiver. When an object comes between the sensor and the reflecting surface, the light beam is obstructed, causing a drop in light intensity detected by the receiver, indicating the presence of the object.
c. Diffuse Sensor: In this type, the emitter and receiver are housed together, but the light beam is directed at an angle towards the target area. When an object enters the sensing area, it scatters the light, and some of it is redirected towards the receiver. The receiver detects this scattered light, and its intensity changes, indicating the presence of the object.
Receiver: The receiver in the sensor is equipped to measure the intensity of the light that reaches it. It may utilize a photodiode or other light-sensitive components to convert the received light into an electrical signal.
Signal Processing: The electrical signal generated by the receiver is processed by the sensor's internal circuitry. This circuitry compares the received light intensity to a pre-defined threshold or range, which is set based on the application requirements.
Output: Based on the processed signal, the Photoelectric Sensor produces an output. This output can be in various forms, such as a digital signal (ON/OFF) or an analog signal proportional to the distance from the object.
Overall, the Photoelectric Sensor's ability to detect objects is based on the changes in light intensity caused by the presence or absence of the object in the sensor's target area. It finds application in various industries, including manufacturing, packaging, automotive, and robotics, where non-contact object detection is essential.