A strain gauge is a sensor used to measure mechanical strain or deformation in an object. It consists of a thin wire or a strip of conductive material (often made of metal) that is attached to the surface of the object being measured. When the object undergoes mechanical deformation or strain, the strain gauge experiences elongation or compression along with the object.
The change in mechanical deformation leads to changes in the physical dimensions of the strain gauge. As a result, the resistance of the strain gauge changes, and this change in resistance is proportional to the amount of strain experienced by the object. Here's how it works:
Piezoresistive effect: Strain gauges are designed to exploit the piezoresistive effect in materials, which means that their electrical resistance changes with mechanical deformation. Most metallic materials exhibit this effect, including materials like constantan or Karma alloys that are commonly used in strain gauge construction.
Wire configuration: Strain gauges are usually formed in a specific wire configuration to maximize the sensitivity of resistance changes. The most common arrangement is the "Wheatstone bridge" configuration, which consists of four strain gauges connected in a bridge circuit.
Application on the object: When a strain gauge is bonded to the surface of the object (e.g., a metal beam or structure) that undergoes mechanical deformation, it deforms along with the object.
Elongation and compression: As the object experiences strain, the strain gauge experiences either elongation or compression depending on the type of strain (tensile or compressive).
Change in resistance: When the strain gauge elongates or compresses, its length and cross-sectional area change, resulting in a change in its electrical resistance. Tensile strain leads to an increase in resistance, while compressive strain leads to a decrease in resistance.
Wheatstone bridge circuit: By connecting multiple strain gauges in a Wheatstone bridge configuration, any change in resistance in one of the strain gauges leads to an imbalance in the bridge circuit. This imbalance results in an output voltage proportional to the applied strain.
Measurement: The output voltage from the Wheatstone bridge can be measured and related back to the mechanical strain experienced by the object. By calibrating the strain gauge and understanding its sensitivity, engineers can accurately determine the strain or deformation in the object being measured.
Overall, strain gauges are essential tools in various applications, such as structural engineering, aerospace, automotive industries, and more, where monitoring mechanical deformation and stress is crucial for safety and performance analysis.