A resistive strain gauge is a sensor used to measure the strain or deformation of an object. It is based on the principle that the electrical resistance of a material changes when subjected to mechanical strain. The resistance of the strain gauge is directly proportional to the strain experienced by the object it is attached to.
Here's how a typical resistive strain gauge works:
Basic Structure: A resistive strain gauge consists of a thin, flexible wire or a foil pattern of a specific material, such as constantan or nickel-chromium. These materials have a relatively high gauge factor, which indicates how much their resistance changes per unit strain.
Mounting: The strain gauge is carefully mounted on the surface of the object or structure where strain measurement is required. It is usually attached using a special adhesive that ensures good mechanical bonding and electrical contact with the surface.
Strain Application: When a force is applied to the object, it deforms slightly, causing strain in the material. This strain results in the elongation or contraction of the strain gauge.
Resistance Change: As the strain gauge deforms, its length and cross-sectional area change, which leads to a corresponding change in its electrical resistance. When the object experiences tension, the resistance increases, and when it experiences compression, the resistance decreases.
Wheatstone Bridge Circuit: To accurately measure the small changes in resistance, the strain gauge is typically part of a Wheatstone bridge circuit. The bridge consists of four resistive arms, one of which is the strain gauge. The other three arms usually contain precision resistors with known values.
Balancing the Bridge: Initially, the bridge is balanced, meaning that the voltage across the output terminals is zero. As the strain gauge's resistance changes due to applied strain, it causes an imbalance in the bridge, resulting in a non-zero voltage at the output.
Output Measurement: The output voltage from the Wheatstone bridge is then amplified and measured using instrumentation amplifiers or other appropriate signal conditioning circuits. Finally, the signal is processed and converted to engineering units of strain using calibration data.
Applications: Resistive strain gauges find extensive applications in various fields, including structural engineering, aerospace, automotive, and biomechanics, for measuring and monitoring deformation, stress, and load in materials and structures.
It's worth noting that resistive strain gauges are sensitive to temperature changes, so temperature compensation methods may be employed to ensure accurate strain measurements in varying environments. Additionally, modern sensors may use semiconductor strain gauges or other technologies, but the underlying principle of resistance change due to mechanical strain remains consistent.