A basic electrical contactor is an electromechanical device used to control the flow of electrical power in an electrical circuit. It is typically used in high-power applications where switching the circuit on and off manually would be impractical or unsafe. The primary function of a contactor is to make or break the electrical connection between the power source and the load.
The main components of a basic electrical contactor are as follows:
Coil: The coil is an electromagnetic winding that is energized when voltage is applied to it. It generates a magnetic field when energized, which causes the contactor's contacts to move and close or open the circuit.
Contacts: The contacts are the switch elements of the contactor. They are made of a conductive material (typically copper) and are designed to handle high current and voltage levels. Contacts are of two types: normally open (NO) and normally closed (NC). In their resting state, the NO contacts are open, and the NC contacts are closed.
Armature: The armature is a movable part of the contactor that is connected to the contacts. When the coil is energized, the magnetic field pulls the armature, which causes the contacts to change their state (open or closed).
Now, let's explain the operation of a basic electrical contactor:
Power On: When the coil is connected to a power source and voltage is applied to it, current flows through the coil, creating an electromagnetic field around it.
Magnetic Attraction: The electromagnetic field generated by the coil attracts the armature towards it. As a result, the armature moves, and the contacts are forced to change their position.
Contact Closure: If the contactor is designed to make a connection when energized (usually NO contacts), the armature's movement causes the normally open contacts to close. This completes the electrical circuit between the power source and the load.
Circuit Power Flow: With the contacts closed, electrical power can flow from the power source through the contactor's contacts and into the load (e.g., a motor, a heater, or any other high-power device).
Power Off: When the power supply to the coil is removed, the coil's electromagnetic field collapses, and the armature returns to its resting position due to spring tension.
Contact Opening: If the contactor is designed to break the connection when de-energized (usually NC contacts), the armature's return movement causes the normally closed contacts to open, interrupting the electrical circuit between the power source and the load.
Contactors are commonly used in applications like motor control, lighting systems, heating systems, and industrial machinery. They play a crucial role in ensuring safe and efficient operation of electrical circuits with high power requirements.