A basic AC motor starter is an electrical device used to control the starting and stopping of an AC motor. It protects the motor from overcurrents and provides a convenient way to start and stop the motor without directly handling the electrical connections. The two most common types of AC motor starters are Direct-On-Line (DOL) starters and Star-Delta starters. Here, I'll explain the operation of a DOL starter, which is one of the simplest and most widely used types.
The main components of a DOL starter are a contactor, an overload relay, and a start/stop push-button station. Let's go through the step-by-step operation of a DOL starter:
Initial state: When the motor is not running, the contactor is in the open position, and the start/stop push-button station is at the stop position.
Start command: When the start button is pressed, it completes an electrical circuit, energizing the coil of the contactor. The coil's energization causes the contactor's contacts to close, which connects the motor to the power supply.
Motor start-up: As the contactor's contacts close, the motor is now connected directly to the AC power source. This means the motor receives the full line voltage and current, resulting in a high inrush current during startup.
Overload protection: To protect the motor from overcurrents, an overload relay is connected in series with the motor. The overload relay monitors the motor's current. If the motor draws a current higher than the preset limit (indicating possible overload or fault), the overload relay trips and opens the contactor's control circuit, stopping the motor.
Running state: Assuming the motor starts without any issues, it will continue running until the stop button is pressed or an overload condition occurs.
Stop command: When the stop button is pressed, the circuit to the coil of the contactor is interrupted, de-energizing the coil. As a result, the contactor's contacts open, disconnecting the motor from the power supply, and the motor comes to a stop.
The DOL starter provides a simple and effective way to start and stop an AC motor. However, it has some limitations, especially for large motors, as the high inrush current during startup can cause stress on the electrical system and mechanical components. For larger motors, more advanced starting methods like star-delta or soft starters may be used to mitigate the inrush current and provide a smoother startup.