A basic optical speed sensor, also known as an optical rotary encoder, is a device used to measure the rotational speed of an object, typically a shaft or a rotating component. It relies on the principle of optical detection to determine the speed of rotation. Here's how it generally works:
Encoder Disk: The core of the optical speed sensor is an encoder disk, which is mounted on the rotating shaft. This disk contains alternating transparent and opaque sections, creating a pattern resembling a series of lines or slots arranged in a circular or radial fashion.
Emitter and Detector: The sensor unit consists of an emitter and a detector. The emitter emits a light beam, usually in the form of infrared (IR) light, towards the encoder disk. The detector is positioned on the opposite side of the disk and is capable of receiving the light that passes through the disk's transparent sections.
Pattern Detection: As the encoder disk rotates, the alternating transparent and opaque sections pass between the emitter and the detector. When a transparent section aligns with the light beam, the light passes through and reaches the detector. Conversely, when an opaque section aligns, the light is blocked, and the detector doesn't receive any light.
Pulse Generation: The interruptions in the light beam caused by the alternating sections of the encoder disk create a series of pulses of light and darkness. These pulses are detected by the sensor and converted into electrical signals.
Signal Processing: The electrical signals generated by the sensor are sent to a signal processing circuit. This circuit interprets the pulses and calculates the frequency or time interval between pulses. This information is then used to determine the speed of rotation of the object. The speed is directly proportional to the frequency of the pulses: the faster the object rotates, the higher the frequency of pulses generated.
Output: The calculated speed information is typically presented in a format that can be used by other devices or systems. This can be an analog voltage signal, a digital signal, or a serial communication protocol.
Accuracy and Resolution: The accuracy and resolution of the optical speed sensor depend on the number of alternating sections on the encoder disk. A disk with more sections can provide higher resolution and accuracy by generating more pulses per revolution.
Optical speed sensors are commonly used in various applications, such as in industrial machinery, robotics, automotive systems, and consumer electronics. They provide a cost-effective and reliable way to measure rotational speed and provide feedback for controlling and monitoring systems that involve rotating components.