A basic magnetic speed sensor, also known as a magnetic pickup or magnetic sensor, is a device that detects the rotational speed of a target object using a principle called the Hall Effect. The Hall Effect is a phenomenon where a voltage difference is generated across a conductor or semiconductor when it is exposed to a magnetic field and current flows through it. The basic operation of a magnetic speed sensor involves the following components and steps:
Hall Effect Sensor: The core of the magnetic speed sensor is a Hall Effect sensor, which is a small semiconductor device mounted within the sensor housing. It consists of a thin sheet of semiconductor material with current-carrying leads on one side and is exposed to the magnetic field on the other side.
Magnet or Target Object: The target object that the sensor measures the speed of should have a metallic component or a magnetic field. This could be a rotating gear, a toothed wheel, a shaft with a magnet, or any other object that can induce changes in the magnetic field as it rotates.
Installation: The sensor is positioned in close proximity to the target object or rotating component. In some cases, the sensor may be embedded in a bracket or housing that holds it in the correct position relative to the target object.
Magnetic Field Change: As the target object rotates, the magnetic field around it changes. This change in the magnetic field affects the Hall Effect sensor mounted nearby.
Hall Effect Voltage Output: When the magnetic field changes, the Hall Effect sensor generates a small voltage across its leads in proportion to the strength of the magnetic field it is exposed to. This voltage is typically very low and requires signal conditioning to be processed properly.
Signal Processing: The low-voltage signal from the Hall Effect sensor is passed through signal conditioning circuitry, such as amplifiers and filters, to convert it into a usable digital signal.
Speed Calculation: The processed digital signal is then sent to a microcontroller or other processing unit where it is used to calculate the speed of the target object. The speed is determined based on the frequency of the digital pulses generated by the magnetic sensor, which corresponds to the rotational speed of the target object.
Output: The calculated speed information can be used for various purposes, such as displaying it on a dashboard, controlling the speed of another system, or sending it to other electronic systems for further processing.
Magnetic speed sensors are commonly used in various applications, including automotive speedometers, industrial machinery, robotics, and more, where monitoring rotational speed is essential. Their simplicity, reliability, and low-cost make them popular for speed measurement in numerous scenarios.