A basic magnetic level sensor is a device used to measure the level of a liquid in a container, such as a tank or reservoir. It operates on the principle of utilizing a magnet and a reed switch, which is a type of electrical switch that is actuated by a magnetic field. The sensor is designed to detect the presence or absence of the magnetic field to determine the liquid level.
Here's how a basic magnetic level sensor typically works:
Sensor Assembly: The sensor is typically composed of two main components: a float (also known as a buoyant or magnetic float) and a stationary housing containing a reed switch.
Magnet and Float: The float is designed to float on the surface of the liquid in the container. It contains a permanent magnet or a magnetic material.
Reed Switch: The stationary housing of the sensor contains a reed switch. A reed switch is a small, hermetically sealed glass tube filled with an inert gas, and inside the tube are two thin, flexible metal reeds.
Mounting: The sensor is usually mounted externally on the container, with the float resting on the liquid surface inside the container.
Magnetic Field Actuation: As the liquid level changes, the float moves up or down with the liquid surface. When the float moves to a specific level, the magnetic field from the magnet or magnetic material in the float actuates the reed switch inside the stationary housing.
Reed Switch Response: When the reed switch is exposed to the magnetic field, the two metal reeds inside the switch come into contact, completing an electrical circuit. This contact triggers a signal that indicates the liquid has reached a certain level.
Signal Output: The electrical signal from the reed switch can be used in various ways depending on the application. It can be sent to a control panel, a display unit, an alarm system, or other monitoring and control devices.
Level Detection: The level of the liquid is determined by the position of the float, which is directly related to the liquid level. The sensor can be calibrated to trigger the reed switch at different liquid levels by adjusting the position of the switch in the housing or by changing the strength of the magnet in the float.
Advantages and Limitations: Magnetic level sensors are relatively simple and reliable devices for level measurement. They are suitable for applications where the liquid is non-conductive and non-corrosive. However, they may not be suitable for liquids with strong magnetic properties or for very viscous liquids that might impede the movement of the float.
Overall, a basic magnetic level sensor provides a cost-effective solution for liquid level monitoring in various industrial, commercial, and residential applications.