A MEMS (Micro-Electro-Mechanical Systems) optical scanner for laser projection is a device that utilizes micro-scale mechanical components and electrical control to manipulate the direction of laser beams, enabling the creation of images, patterns, or text on a surface. This technology is commonly used in applications such as laser projectors, displays, and barcode scanners. Here's a breakdown of how a MEMS optical scanner works:
Micro-Mirror Array: The heart of a MEMS optical scanner is a micro-mirror array. This array consists of tiny mirrors, often fabricated on a silicon substrate using microfabrication techniques. Each mirror is attached to a tiny torsional hinge, allowing it to tilt or rotate in response to applied electrical signals.
Laser Source: The MEMS optical scanner is designed to work with a laser light source. This laser emits a coherent beam of light with a specific wavelength.
Control Electronics: The MEMS optical scanner is controlled by dedicated electronics. These electronics generate control signals that determine the position and movement of the micro-mirrors. The control signals are usually generated by a microcontroller or specialized driver circuitry.
Mirror Tilt Mechanism: When a control signal is applied to a specific micro-mirror, it causes the mirror to tilt around its hinge. The angle of tilt determines the direction in which the laser beam is reflected.
Raster Scanning: To create images, the micro-mirror array performs raster scanning. In this process, the mirrors are rapidly tilted back and forth in a controlled manner. By precisely controlling the timing and angles of mirror movement, the laser beam is directed across the projection surface in a pattern. This pattern is usually a series of horizontal lines that, when combined, form a complete image.
Pixel Formation: Each mirror corresponds to a pixel in the projected image. By modulating the on/off state of the laser beam as it's reflected by each mirror, the intensity of light at each pixel's location is controlled. Rapid switching of the laser beam allows for grayscale images.
Sync Signals: Synchronization signals are essential for maintaining the proper timing of mirror movement and laser modulation. These signals ensure that the image being projected remains coherent and correctly aligned.
Optical Components: Additional optical components such as lenses and beam-shaping elements might be included in the system to control the focus, size, and shape of the projected image.
Feedback Mechanism: Some MEMS optical scanners incorporate feedback mechanisms to ensure the accuracy of mirror movement. This can involve using sensors to detect the actual mirror positions and adjusting control signals accordingly.
Applications: MEMS optical scanners find applications in various fields, including laser projectors, laser displays, laser-based 3D scanning, and more. They offer advantages such as compact size, low power consumption, and fast response times compared to traditional mechanical scanning methods.
In summary, a MEMS optical scanner for laser projection operates by using an array of micro-mirrors that can tilt and reflect a laser beam. Precise control of these mirrors allows for the creation of images or patterns through rapid scanning and modulation of the laser light.