A three-phase full-bridge dual-active bridge (DAB) converter is a complex power electronics circuit used for bidirectional power conversion in applications such as electric vehicle charging, renewable energy systems, and high-power industrial drives. It combines the advantages of a full-bridge topology and a dual-active bridge topology to achieve efficient and flexible power conversion.
Here's how a three-phase full-bridge DAB converter works:
Input Stage - Rectification:
The converter is connected to a three-phase AC input, typically from the grid or a generator. The first stage involves rectifying the AC input using a full-bridge rectifier. This rectifier consists of six power switches (usually insulated gate bipolar transistors or IGBTs) that control the flow of current through the rectifier. The switches are controlled in pairs to create a full-bridge configuration. The rectification process converts the AC input to a pulsating DC voltage.
DC Link:
The rectified DC voltage is then fed into a DC link capacitor. This capacitor helps to smooth out the pulsating DC voltage, resulting in a more constant DC voltage level. The DC link capacitor acts as an energy buffer, helping to reduce voltage ripple and maintain a relatively stable voltage across the subsequent stages.
Dual-Active Bridge (DAB):
The DAB stage is where the bidirectional power flow and high efficiency of the converter are achieved. It consists of two sets of power electronics: one set on the primary side and another on the secondary side. Each set includes two active bridges, each composed of two switches. These active bridges are responsible for controlling the direction and magnitude of power transfer between the primary and secondary sides.
The primary side active bridges are controlled in a phase-shifted manner, creating a phase difference between the voltages on the primary side. This phase shift controls the power flow and enables bidirectional power transfer. By controlling the phase shifts, the converter can regulate the power factor and achieve efficient power flow in both directions.
Isolation and Voltage Transformation:
The primary and secondary sides of the DAB are isolated through a high-frequency transformer. This isolation is important for safety and to allow different voltage levels on the primary and secondary sides. The transformer also enables voltage transformation, which is useful when the input and output voltages need to be matched to different systems or devices.
Output Stage - Rectification or Inversion:
On the secondary side of the DAB, the transformed AC voltage can be rectified or inverted based on the application requirements. Rectification is used when converting AC to DC, while inversion is used when converting DC to AC. This stage involves additional power switches (IGBTs) to control the direction of power flow and achieve the desired output.
Overall, the three-phase full-bridge DAB converter allows bidirectional power flow while maintaining high efficiency and power factor control. Its modular design and advanced control algorithms make it suitable for various applications requiring flexible and efficient power conversion.