A three-phase active-clamped push-pull resonant power factor correction (PFC) converter is a type of power electronics circuit used to improve the power factor of a three-phase AC power supply. It is designed to convert the input three-phase AC voltage into a regulated DC output voltage with high efficiency and reduced harmonics.
Here's a step-by-step explanation of its working:
Input Stage:
The converter receives three-phase AC input from the mains power supply.
The input voltage is usually rectified and filtered to convert it into a high-voltage DC bus.
Active-Clamped Push-Pull Topology:
The active-clamped push-pull topology consists of a center-tapped transformer and two pairs of switches (MOSFETs or IGBTs) per phase. Each phase has a set of two switches—one in the upper leg and one in the lower leg.
The center-tapped transformer provides galvanic isolation between the input and output stages.
Resonant Circuit:
The push-pull topology works in conjunction with a resonant circuit, typically an LC circuit (inductor-capacitor), to achieve soft switching and minimize switching losses.
The LC resonant circuit creates zero-voltage switching (ZVS) and zero-current switching (ZCS) conditions for the switches, reducing power losses and increasing efficiency.
Active Clamping:
The active-clamped feature improves the converter's performance by limiting the voltage across the switches, reducing voltage stress and ensuring safe operation.
Active clamping is achieved using additional switches and diodes connected in a way that diverts excessive voltage spikes away from the main switches during their turn-off transitions.
Control Scheme:
A sophisticated control scheme is used to regulate the output DC voltage and maintain high power factor.
The control scheme ensures that the switches are turned on and off at appropriate times to achieve soft switching and resonant operation.
A feedback loop monitors the output voltage and adjusts the duty cycle of the switches to regulate the output voltage.
Power Factor Correction:
The converter actively controls the input current to be in phase with the input voltage, thus improving the power factor.
By shaping the input current waveform to follow the input voltage waveform closely, the converter reduces harmonics and minimizes the reactive power drawn from the mains.
Overall, the three-phase active-clamped push-pull resonant PFC converter combines the benefits of soft switching, active clamping, and resonant operation to achieve high efficiency, reduced EMI (electromagnetic interference), and improved power factor correction. This makes it a suitable choice for applications where power quality, efficiency, and reliability are crucial.