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Describe the operation of a single-phase active-clamped (AC) push-pull flyback power factor correction (PFC) converter.

1 Answer

A single-phase active-clamped (AC) push-pull flyback power factor correction (PFC) converter is a type of power electronics circuit used to improve the power factor and efficiency of a single-phase AC-to-DC power conversion process. It is designed to correct the power factor by shaping the input current waveform and reducing harmonics drawn from the AC mains.

Here's a step-by-step description of how the converter operates:

Input Stage (AC Push-Pull):

The converter starts with an input stage that uses a center-tapped transformer.
The AC mains voltage is applied across the center-tapped primary winding of the transformer.
Two active switches, typically MOSFETs, are connected to the transformer's primary winding, forming a push-pull configuration.
These active switches are controlled by a high-frequency oscillator or controller.

Switching Operation:

The controller alternately switches the two active switches ON and OFF.
When one switch is ON, the other is OFF, creating a push-pull action that drives the transformer.

Flyback Action (Energy Storage):

The secondary winding of the transformer is also center-tapped and connected to a diode and an output capacitor.
When one of the active switches is turned ON, energy is stored in the transformer's magnetic field.
When the active switch is turned OFF, the energy is released from the transformer secondary winding.

Clamping Action (Active Clamp):

The "active-clamped" feature in this converter is achieved through an additional active switch connected in parallel with the primary winding.
This switch is typically a fast-switching diode or MOSFET.
When the main active switches are turned OFF, this clamping switch is turned ON, providing a low-impedance path for the energy stored in the transformer to circulate.

Output Stage (PFC and Rectification):

The energy stored in the output capacitor is rectified to DC voltage by the diode connected to the secondary winding.
The active-clamping action significantly reduces voltage spikes that can stress the main active switches, improving their efficiency and reliability.

Power Factor Correction:

The push-pull action and active-clamped topology allow the converter to shape the input current waveform, reducing the harmonic content and improving the power factor.
By controlling the switching of the active switches, the converter can achieve near-unity power factor, drawing power from the AC mains with minimal distortion.

The single-phase active-clamped push-pull flyback PFC converter is commonly used in applications where power factor correction is essential, such as power supplies for computers, LED lighting systems, and other electronic devices. By reducing harmonic distortion and improving power factor, it helps comply with power quality standards and enhances overall system efficiency.
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