A reduced voltage starter is an electrical device used to start induction motors with reduced voltage, as the name suggests. It helps achieve smoother and controlled motor starting by limiting the initial inrush current and torque that occurs during motor startup. This has several benefits, including:
Reduced Inrush Current: When an induction motor starts, it draws a high current known as inrush current. This current surge can be several times higher than the motor's rated current and can cause voltage sags, tripping of protective devices, and mechanical stress on the motor and connected equipment. A reduced voltage starter limits this inrush current by gradually ramping up the voltage applied to the motor. This prevents sudden spikes in current and reduces the impact on the power supply and the motor itself.
Minimized Mechanical Stress: High inrush current can lead to abrupt and jerky starts, causing mechanical stress on the motor's shaft, bearings, and other components. This stress can result in premature wear and tear, reducing the motor's lifespan. By gradually ramping up the voltage and torque, a reduced voltage starter helps achieve a smoother acceleration, minimizing mechanical stress and extending the motor's operational life.
Improved Control: A reduced voltage starter allows for precise control over the motor's starting characteristics. The voltage and torque can be adjusted based on the specific requirements of the motor and the connected load. This level of control ensures that the motor starts smoothly and reaches the desired speed without any abrupt fluctuations.
Reduced Heating: High inrush currents can lead to excessive heating in the motor's windings, potentially causing insulation degradation and reducing motor efficiency. By limiting the inrush current, a reduced voltage starter helps mitigate this heating effect and ensures a more controlled temperature rise during startup.
Stable Power Supply: The sudden and significant inrush current associated with direct-on-line starting (full voltage starting) can lead to voltage drops in the power supply system, affecting other connected equipment. A reduced voltage starter helps maintain a stable power supply by gradually increasing the motor's current draw.
Compatibility with Weak Power Systems: In cases where the power supply system is weak or has limited capacity, using a reduced voltage starter can prevent voltage dips, flickering lights, and other power quality issues that may arise from abrupt inrush currents.
Overall, a reduced voltage starter provides a more controlled and gradual approach to motor starting, reducing stress on the motor and the power supply system. It is particularly beneficial for larger induction motors and applications where smooth, controlled startup is essential.