External resistors in the rotor circuit of a wound rotor induction motor serve several important purposes. A wound rotor induction motor, also known as a slip ring induction motor, has a unique rotor design that includes external resistors connected to its rotor windings via slip rings and brushes. Here's why external resistors are used in the rotor circuit:
Starting Torque Control: When the motor is initially started, the rotor windings have low impedance, causing high starting current and torque. The external resistors can be added in series with the rotor windings to increase the total impedance, limiting the starting current and reducing the initial torque. This is particularly useful for applications where a smooth and controlled start is required, as it reduces mechanical stress on the motor and connected machinery.
Speed Control: By varying the resistance in the rotor circuit, you can control the motor's speed characteristics. Increasing the resistance reduces the rotor current and hence the torque, leading to a decrease in speed. This can be used in applications where speed control is necessary, such as conveyor belts, cranes, and certain industrial processes.
Reducing Inrush Current: When a motor is started, there is an initial surge of current known as inrush current. External resistors help mitigate this inrush current by limiting the amount of current flowing into the rotor windings, which can help prevent excessive voltage drops and stress on the motor and the power supply system.
Enhancing Slip and Torque Characteristics: The use of external resistors increases the slip (difference between synchronous speed and rotor speed) of the motor. This can improve the torque characteristics of the motor, especially at lower speeds, making it suitable for applications that require high torque at reduced speeds.
Dynamic Braking: External resistors can be used for dynamic braking. When the motor is required to stop quickly, the rotor windings can be connected to the external resistors, effectively creating a closed circuit. The energy stored in the rotating mass of the motor is dissipated as heat in the resistors, causing the motor to decelerate rapidly.
It's important to note that while external resistors offer these benefits, they also lead to energy losses as heat in the resistors. As a result, modern motor control techniques, such as variable frequency drives (VFDs), have become more popular due to their efficiency and better control over motor performance. VFDs can achieve similar speed and torque control without the energy losses associated with external resistors.