During the startup of a wound rotor induction motor, the rotor resistance is gradually reduced in a controlled manner to achieve smoother and more controlled acceleration. This process is typically used in applications where a soft start is desired to avoid high starting currents and mechanical stress on the motor and connected equipment.
The wound rotor induction motor, also known as a slip ring induction motor, has its rotor windings connected to external resistors through slip rings and brushes. These resistors are used to introduce additional resistance into the rotor circuit during startup. Here's how the process of gradually reducing rotor resistance during startup works:
Starting with Maximum Resistance: When the motor is initially started, the rotor resistance is set to its maximum value. This increased resistance limits the current flowing through the rotor windings and the stator windings, reducing the initial current surge that would occur if the motor were started with no resistance. This also limits the starting torque, which can be beneficial to prevent mechanical stress on the motor and connected machinery.
Gradual Reduction of Resistance: As the motor accelerates, the rotor resistance is gradually reduced. This reduction is usually achieved by manually or automatically controlling the external resistance connected to the rotor windings through slip rings and brushes. By decreasing the rotor resistance, more current flows through the rotor windings, generating a stronger magnetic field and increasing the motor's torque production.
Smooth Acceleration: By gradually decreasing the rotor resistance as the motor accelerates, the starting current is allowed to increase gradually. This results in smoother acceleration and reduced mechanical stresses on the motor and connected equipment. The motor can smoothly ramp up its speed without sudden jolts or excessive current draw from the power supply.
Matching Torque and Speed: The reduction of rotor resistance is coordinated with the acceleration of the motor. As the motor gains speed, the torque requirement decreases. Gradually reducing the rotor resistance ensures that the torque produced by the motor matches the load requirements, preventing sudden jerks or speed imbalances.
Full Speed Operation: Once the motor reaches near its full operating speed, the external rotor resistance is completely removed. At this point, the motor operates with minimal rotor resistance, similar to a standard squirrel-cage induction motor, providing efficient operation and higher speed.
In summary, gradually reducing the rotor resistance during the startup of a wound rotor induction motor allows for controlled acceleration, reduced current surges, and smoother operation. This technique is particularly useful in applications where a gentle and controlled startup is essential to avoid equipment damage and ensure reliable operation.