"Plugging" is a method of quickly stopping an induction motor by reversing the direction of its rotation. This technique is also referred to as "reverse plugging," "reverse braking," or "dynamic plugging." It involves momentarily reversing the phase sequence of the motor's power supply, causing the motor to decelerate rapidly and come to a stop.
Here's how plugging works:
Normal Operation: In normal operation, an induction motor receives a three-phase AC power supply, and the stator's magnetic field induces a rotor current, causing the rotor to rotate in the same direction as the stator's magnetic field.
Plugging Process: When plugging is initiated, the phase sequence of the motor's power supply is reversed, essentially causing the stator's magnetic field to rotate in the opposite direction. This sudden reversal of the stator's magnetic field results in the rotor trying to follow the new direction of the field, which decelerates the motor.
Rapid Deceleration: The motor experiences rapid deceleration due to the opposing magnetic fields of the stator and rotor. This deceleration is usually much faster than the normal stopping time of the motor, and it can bring the motor to a complete stop in a relatively short period.
Considerations: Plugging is a fairly aggressive braking method and can subject the motor and the connected load to high mechanical and electrical stresses. It can cause excessive current surges, mechanical shock, and potentially damage the motor or its mechanical components. Therefore, plugging is generally not recommended for frequent use or for applications requiring gentle stopping.
Protection and Control: To implement plugging safely, certain protective measures need to be taken. These may include incorporating protection relays to monitor motor current, voltage, and temperature to prevent overcurrent and overheating conditions. Additionally, motor control systems must be designed to ensure proper coordination with other control methods and safety interlocks.
Plugging is typically used in situations where a rapid and forceful stop is required, and the potential drawbacks and stresses associated with this method can be managed. It's more commonly found in older motor control systems and industrial applications where other braking methods like regenerative braking or mechanical braking are not feasible or cost-effective.