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How is "low-voltage winding" protection achieved in transformers?

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Low-voltage winding protection in transformers is achieved using various protective devices and schemes to ensure the safety and integrity of the transformer when operating at low voltages. The main purpose of low-voltage winding protection is to prevent excessive currents and thermal overloads that can lead to damage or failure of the transformer. Here are some common methods used for low-voltage winding protection:

Overcurrent Protection: Overcurrent relays are used to detect and trip the transformer when the current flowing through the low-voltage winding exceeds a certain set threshold. These relays are sensitive to the magnitude and duration of the current, ensuring timely disconnection during overcurrent conditions.

Differential Protection: Differential protection is one of the most reliable methods used for transformer protection. It compares the incoming and outgoing currents of the low-voltage winding. If there is a significant difference between these currents, it indicates a fault within the transformer, and the protection system operates to isolate the transformer from the system.

Thermal Protection: Temperature sensors or thermal elements are placed within the windings to monitor the temperature rise. If the temperature exceeds safe limits, the protection system will trip the transformer to prevent damage caused by overheating.

Buchholz Relay: The Buchholz relay is commonly used in oil-filled transformers. It is placed in the pipe connecting the transformer's main tank and conservator tank. The relay detects the presence of gas or oil flow caused by internal faults or arcing within the transformer. When abnormal conditions are detected, the relay triggers an alarm or trips the transformer.

Winding Temperature Indicators (WTI) and Oil Temperature Indicators (OTI): WTI and OTI are used to monitor the temperature of the low-voltage winding and the transformer oil, respectively. These indicators are equipped with alarms or trip circuits to protect the transformer from excessive temperatures.

Pressure Relief Devices: Pressure relief devices are installed in the transformer tank to protect against pressure buildup caused by internal faults. These devices release excess pressure to prevent tank rupture or explosion.

Gas Monitoring: Gas detection systems are employed to monitor the concentration of certain gases (e.g., hydrogen) within the transformer oil. Elevated gas levels could indicate arcing or overheating and may trigger protective actions.

It's essential to choose appropriate protective schemes based on the transformer's size, voltage rating, and application to ensure effective low-voltage winding protection and overall transformer safety. Regular maintenance and testing of the protective devices are also crucial to maintaining their reliability and performance.
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