Reversing motor starters are electrical devices used to control the direction of rotation of alternating current (AC) motors. They allow the motor to operate in both forward and reverse directions. These starters typically use electromagnetic or electronic components to achieve the reversal of motor direction. Here's how they work:
Control Circuitry: Reversing motor starters have a control circuit that includes switches, relays, and sometimes programmable logic controllers (PLCs). These components are responsible for initiating the motor's forward and reverse movements.
Main Contacts: The starter has a set of main contacts that are responsible for connecting the motor to the power supply. These contacts are controlled by the control circuitry. When the control circuit is activated, it energizes the appropriate coil (for forward or reverse operation), which in turn closes the main contacts.
Interlocking Mechanism: To prevent simultaneous engagement of forward and reverse operation, an interlocking mechanism is often used. This mechanism ensures that only one direction can be selected at a time. For example, if the motor is running in the forward direction, the reverse circuit will be blocked until the forward operation is stopped.
Overloads and Protection: Reversing motor starters also include overload protection to prevent damage to the motor in case of excessive current. If the motor draws too much current due to a fault, the overload protection will trip and disconnect the motor from the power supply.
Forward Operation: To run the motor in the forward direction, the control circuit activates the coil that corresponds to forward operation. This energizes the coil, closes the main contacts, and the motor starts rotating in the desired direction.
Reverse Operation: To run the motor in reverse, the control circuit activates the coil that corresponds to reverse operation. This energizes the reverse coil, which changes the position of the main contacts, effectively swapping the connections to the motor's winding. As a result, the magnetic field within the motor changes direction, causing the motor to rotate in the opposite direction.
Stopping and Transition: To transition between forward and reverse, the motor is first brought to a stop by opening the main contacts. Then, the appropriate coil is energized for the desired direction, and the motor starts running in the new direction.
It's important to note that reversing motor starters vary in complexity and design based on the specific application and motor size. The fundamental principle remains the same, though, with the control circuitry and main contacts being responsible for directing the motor's rotation.
Keep in mind that this is a simplified overview of how reversing motor starters work. In practice, there might be variations and additional features depending on the specific starter and motor configuration.