Autotransformer starters are a type of reduced-voltage starter used to start large AC motors. They provide a reduced voltage starting method that helps to limit the inrush current and torque during motor startup, which in turn reduces mechanical stress on the motor and minimizes voltage dips in the power supply system.
Here's how autotransformer starters work to provide reduced voltage starting for large AC motors:
Basic Principle: An autotransformer starter uses a single winding with multiple taps to create different voltage levels. It employs the autotransformer's tapping points to vary the voltage applied to the motor during startup.
Three Voltage Taps: Autotransformer starters typically have three voltage taps: full voltage, start, and run. The full voltage tap provides the rated voltage to the motor, while the start tap provides a lower voltage (typically around 50-75% of the rated voltage) during the starting period. Once the motor reaches a certain speed or load, it is switched to the run tap, which provides the full voltage for normal operation.
Startup Process: When the motor is started, it is initially connected to the start tap of the autotransformer. The reduced voltage leads to reduced starting current and torque. This is particularly important for large motors, as the high inrush current during direct full voltage starting can cause voltage drops in the power system and mechanical stress on the motor's components.
Voltage Boost: As the motor accelerates and reaches a predetermined speed or load condition, a switching mechanism within the autotransformer starter gradually shifts the motor's connection from the start tap to the run tap. This boosts the voltage to the full rated value, allowing the motor to operate at its intended speed and load while maintaining efficient performance.
Advantages: Autotransformer starters have several advantages, including reduced inrush current, smoother startup, and less mechanical wear and tear on the motor and connected equipment. They also help prevent excessive voltage drops in the power supply network, which can affect other connected equipment.
Limitations: While autotransformer starters are effective for reducing inrush current and torque during motor startup, they are less efficient than other reduced-voltage starting methods like solid-state soft starters or variable frequency drives (VFDs). Autotransformer starters can also be physically larger and more expensive than some other starting methods.
In summary, autotransformer starters provide reduced voltage starting for large AC motors by using an autotransformer with multiple voltage taps to gradually increase the voltage supplied to the motor during startup. This method helps mitigate the negative effects of high inrush current and torque associated with direct full voltage starting.