In high-power generators and transformers, there are several winding arrangements used to achieve different performance characteristics and electrical properties. The most common winding arrangements include:
Concentric Winding: In this arrangement, the windings are placed concentrically, one on top of the other, with insulation in between. This is a simple and commonly used winding arrangement in many transformers.
Cylindrical Winding: This type of winding consists of the conductors wound in a cylindrical shape around the core. It is often used in large generators and some high-power transformers.
Disc Winding: Disc windings are typically used in high-voltage transformers and generators. The conductors are arranged in the form of discs, which are stacked on top of each other with insulation between them. This arrangement helps reduce voltage stresses in the insulation and improves the overall voltage distribution.
Helical Winding: Helical winding involves winding the conductors in the form of helixes along the length of the core. This arrangement is used in high-voltage transformers to minimize leakage flux and improve voltage distribution.
Sandwich Winding: In this arrangement, the windings are sandwiched between layers of magnetic core material. It is commonly used in large transformers to improve the mechanical strength and to minimize leakage flux.
Cross-over Winding: Cross-over winding is used in certain high-voltage and special-purpose transformers. The windings are wound over each other, crossing each other at specific points to achieve specific electrical characteristics.
Interleaved Winding: Interleaved winding is a technique where the high and low voltage windings are interleaved within the same winding space. This arrangement is employed in high-voltage transformers to reduce leakage inductance and improve overall performance.
Foil Winding: Foil winding uses flat strips or foils instead of traditional round conductors. This arrangement is often found in high-current transformers and inductors, as it helps to reduce the skin effect and improves thermal performance.
Each winding arrangement offers specific advantages and is chosen based on the electrical requirements, voltage levels, power ratings, and intended application of the generator or transformer. The selection of the winding arrangement plays a crucial role in the overall efficiency and performance of these high-power electrical machines.