DC motors require a starter primarily to manage the high initial current (also known as "inrush current" or "starting current") that flows through the motor when it is first turned on. This initial surge of current can be several times higher than the motor's normal operating current. There are several reasons why a starter is necessary to control this inrush current:
Protecting the Motor: The high starting current can cause excessive heat buildup in the motor's windings, potentially damaging or even burning out the motor over time. By using a starter, you can gradually apply voltage to the motor, allowing it to reach its operating speed more smoothly and reducing the stress on the motor's components.
Preventing Electrical Disturbances: The sudden and significant surge in current when starting a motor can lead to voltage drops in the electrical supply system. These voltage drops can affect other connected equipment and disrupt the overall stability of the electrical system. Using a starter helps mitigate these disturbances.
Reducing Mechanical Stress: The abrupt start-up of a motor can result in mechanical stress on the driven machinery. By gradually ramping up the motor's speed using a starter, you can avoid putting excessive stress on the mechanical components of the system, prolonging their lifespan.
Energy Efficiency: Starting a motor with a high inrush current can be energy-intensive, leading to higher energy consumption and operational costs. A starter can help reduce the initial power demand and improve energy efficiency.
There are different types of starters that can be used with DC motors, such as:
Direct-On-Line (DOL) Starters: These starters provide full voltage to the motor upon starting, which can result in a sudden inrush of current.
Soft Starters: Soft starters gradually increase the voltage to the motor, allowing it to start smoothly and reducing the inrush current. This method helps protect the motor and connected equipment.
Variable Frequency Drives (VFDs): VFDs are more advanced starters that not only control the starting current but also allow for speed control of the motor. They provide a smooth start, speed adjustment, and better control over the motor's operation.
In summary, a starter is needed to manage the high inrush current of a DC motor during start-up, protecting the motor from damage, reducing mechanical stress, preventing electrical disturbances, and improving energy efficiency. The type of starter chosen depends on the specific requirements of the motor and the application.