A soft starter is an electronic device used to control the starting current and torque of an AC motor, allowing for a smooth and gradual acceleration. It helps reduce the mechanical stress on the motor and the connected equipment, thus extending their lifespan. Soft starters are commonly used in applications where a sudden, full-voltage start could cause damage or excessive wear and tear.
The soft starter achieves a gradual start of the AC motor by controlling the voltage applied to the motor terminals during the starting period. It typically consists of power semiconductor devices like thyristors or silicon-controlled rectifiers (SCRs) connected in series with the motor's power supply.
Here's a general outline of how a soft starter works to gradually start an AC motor:
Initial State: The soft starter is in a bypass state, meaning it allows the full supply voltage to pass through directly to the motor, and the motor is at rest.
Start Command: When the start command is given, the soft starter becomes active and begins the acceleration process.
Ramp-up Voltage: The soft starter starts applying a reduced voltage to the motor terminals. The voltage is typically applied in a controlled and linear ramp-up manner. This means the voltage gradually increases from zero to the desired level over a set period.
Current Limiting: During the ramp-up phase, the soft starter also monitors the motor's current. If the current exceeds a predefined limit, it adjusts the voltage accordingly to limit the current surge and keep it within safe levels.
Torque Control: By controlling the voltage applied to the motor, the soft starter also controls the torque output. The torque gradually increases as the voltage rises, leading to a smooth acceleration of the motor and the connected load.
Full Voltage: Once the motor reaches its rated speed or a specified point in the acceleration process, the soft starter is bypassed, and the full supply voltage is directly applied to the motor. At this point, the motor operates at its normal speed and load conditions.
Shutdown: In the event of a motor overload or a stop command, the soft starter can also provide a controlled deceleration or coast-down, reducing the stress on the motor and the mechanical system.
The soft starter can be configured and adjusted to meet the specific requirements of the motor and the application. Different soft starters may have additional features, such as built-in protections (overload, overcurrent, etc.) and communication capabilities for monitoring and control.
Overall, the soft starter's ability to gradually control the voltage and current during motor startup helps minimize electrical and mechanical stress, making it an effective and efficient solution for smooth motor starting.