An auto-transformer starter is a type of motor starter used to start induction motors. It is a cost-effective method to reduce the starting current and voltage drop during the motor's starting process. The auto-transformer starter employs a single winding that serves as both the primary and secondary winding of a transformer.
Here's how an auto-transformer starter works and how it is used in induction motors:
Reducing Starting Current: When an induction motor starts, it experiences a high inrush current, which can be several times higher than the rated current. This high current can cause voltage drops in the power supply system and may also result in mechanical stress on the motor and connected machinery. An auto-transformer starter reduces this starting current, thus minimizing these issues.
Voltage Tapping: An auto-transformer starter has multiple tapping points on the winding. The motor is initially connected to the highest voltage tapping. As the motor accelerates and approaches its rated speed, the tapping is gradually switched to a lower voltage, thus reducing the voltage applied to the motor terminals. This voltage reduction in turn reduces the current drawn by the motor.
Operation Steps: The auto-transformer starter typically operates in multiple steps. It starts with a higher voltage setting to provide maximum torque during the initial acceleration when the motor requires the most torque to overcome inertia. As the motor speeds up, the voltage is gradually reduced by switching to lower tapping points on the auto-transformer, resulting in a smoother transition to full speed.
Advantages and Disadvantages:
Advantages: Auto-transformer starters are cost-effective compared to other methods of reducing starting current, such as using star-delta or soft starters. They provide a smoother start, reduce mechanical and electrical stress during motor starting, and are suitable for motors with high inertia loads.
Disadvantages: Auto-transformer starters have limitations in terms of the extent of voltage reduction they can achieve. They are not as efficient as modern electronic soft starters or variable frequency drives (VFDs) in terms of energy savings and control precision.
Auto-transformer starters are commonly used in applications where the motor's starting torque requirements are high, and where the impact of high starting currents on the power supply and connected equipment needs to be minimized. However, with advancements in motor control technology, electronic soft starters and VFDs have become more popular choices due to their improved efficiency, precise control, and broader range of applications.