Three-phase power factor correction (PFC) capacitor banks are used to improve the power factor of electrical systems, especially in industrial and commercial applications. A low power factor can result in higher energy consumption and increased costs due to penalties from utility companies. The PFC capacitor bank helps to mitigate these issues by compensating for reactive power, thereby improving the power factor.
The operation of a three-phase PFC capacitor bank can be summarized in the following steps:
Measurement: The system first measures the power factor of the load. This can be done using power factor meters or power quality analyzers. The power factor is a dimensionless value between 0 and 1. A value closer to 1 indicates a good power factor, while a value closer to 0 indicates a poor power factor.
Comparison: The measured power factor is compared to a predetermined target or desired power factor. Typically, the target power factor is set close to unity (1.0), which represents maximum efficiency.
Control Logic: The control logic, often implemented using microcontrollers or digital signal processors (DSPs), calculates the required compensation based on the difference between the measured power factor and the target power factor.
Switching: The capacitor bank consists of multiple capacitor units, and the control logic activates or deactivates these units as needed. Each unit is connected in parallel to the load, and when activated, it adds capacitive reactance to the system.
Compensation: When the control logic detects a lagging power factor (i.e., less than unity), it switches on the appropriate number of capacitors in the bank. These capacitors introduce capacitive reactive power into the system, which cancels out some of the inductive reactive power produced by the load.
Monitoring: The power factor correction process is continuous. The control logic constantly monitors the power factor, adjusting the number of activated capacitors accordingly.
Result: By introducing capacitive reactive power to counteract inductive reactive power, the power factor is improved, moving closer to the target power factor. The closer the system's power factor is to unity, the more efficient the electrical system becomes, reducing energy losses and improving overall system performance.
It is essential to ensure proper sizing and configuration of the capacitor bank to avoid overcompensation, which can lead to an excessively high power factor and cause other issues in the electrical system. Additionally, safety measures should be in place to protect against overvoltage and current resonance effects that might occur due to the presence of capacitors.