A Buchholz relay, also known as a gas relay, is a protective device commonly used in oil-filled transformers to detect and mitigate internal faults that could potentially lead to more serious transformer failures or hazards. It is specifically designed to protect the transformer from faults that result in the generation of gases within the transformer oil.
Here's how the Buchholz relay works and its role in AC transformer protection:
Internal Faults and Gas Generation: Transformers consist of layers of insulation materials and conductive components immersed in insulating oil. Various faults can occur within a transformer, such as insulation breakdown, short circuits, or partial discharges. These faults can generate heat, which in turn can cause the insulating oil to decompose and produce gases like hydrogen, methane, and ethylene.
Gas Accumulation: When a fault occurs, gas starts to accumulate within the transformer's oil-filled tank. The type and amount of gas generated depend on the nature and severity of the fault. The accumulation of gas changes the composition of the oil and the pressure within the transformer tank.
Buchholz Relay Operation: The Buchholz relay is typically installed between the transformer's main tank and the oil conservator (an expansion chamber for the insulating oil). It consists of a housing containing a float assembly and a pair of mercury switches.
Gas Accumulation Detection: As gas accumulates in the transformer tank due to a fault, it rises through the insulating oil and reaches the Buchholz relay. The float assembly, which is sensitive to oil flow, rises with the gas accumulation.
Float Movement: Depending on the severity of gas accumulation, the float assembly moves to a certain height within the housing. The mercury switches are positioned at specific levels on the float assembly.
Alarm and Trip Levels: The mercury switches are used to detect the level of gas accumulation. There are typically two types of alarms associated with the Buchholz relay:
Minor Fault Alarm: This alarm is triggered when a moderate amount of gas accumulates in the transformer. It signals a potential internal fault that needs attention but might not require immediate disconnection of the transformer.
Major Fault Trip: If a significant amount of gas accumulates due to a severe internal fault, the float assembly will rise to a critical level, causing the mercury switches to trip. This results in the isolation of the transformer from the power grid to prevent further damage or hazards.
Protection Response: When the Buchholz relay triggers an alarm or a trip, it sends a signal to the transformer's protective system or control room. This alert prompts operators to investigate the cause of the gas accumulation and take appropriate actions, such as conducting visual inspections, performing maintenance, or isolating the transformer from the grid.
In summary, the Buchholz relay is an essential protective device in oil-filled transformers that helps detect and respond to internal faults by monitoring the accumulation of gases generated during fault conditions. It provides an early warning of potential issues, allowing operators to take proactive measures to prevent further damage and ensure the safety and reliability of the transformer and the power system it serves.