A magnetostriction-based sensor is a type of sensor that operates on the principle of magnetostriction, which is the phenomenon where a material undergoes a change in shape or size when subjected to a magnetic field. This change in shape or size is often accompanied by a corresponding change in the material's magnetic properties, such as its magnetic permeability.
The working principle of a magnetostriction-based sensor involves utilizing this magnetostrictive effect to measure various physical parameters. Here's how it generally works:
Magnetostrictive Material: The sensor contains a magnetostrictive material, which is typically a ferromagnetic material such as nickel, iron, or their alloys. This material is chosen for its property of changing dimensions in response to an applied magnetic field.
Excitation Coil: An excitation coil is wound around the magnetostrictive material. When an alternating current (AC) is passed through this coil, it generates a time-varying magnetic field around the magnetostrictive material.
Mechanical Vibration: The AC magnetic field generated by the excitation coil causes the magnetostrictive material to undergo mechanical vibrations or oscillations at the same frequency as the AC current. These mechanical vibrations result from the magnetostrictive effect, causing the material to expand and contract slightly in response to the changing magnetic field.
Detection Coil: The sensor also includes a detection coil wound around the magnetostrictive material, but this coil is not used to generate a magnetic field. Instead, it serves to detect the mechanical vibrations of the material. As the material expands and contracts, the magnetic permeability of the material changes, which, in turn, affects the inductance of the detection coil.
Inductance Measurement: The changes in inductance of the detection coil are converted into electrical signals. These signals are then processed and analyzed to determine the physical parameter being measured. The magnitude of the changes in inductance is directly proportional to the magnitude of the mechanical vibrations of the magnetostrictive material, which in turn is related to the applied magnetic field and the physical parameter being sensed.
Parameter Measurement: The magnetostriction-based sensor can be designed to measure various physical parameters, depending on the specific application. For example, it can be used to measure stress, strain, pressure, temperature, or even the level of liquids. The relationship between the measured parameter and the changes in inductance is calibrated and characterized during the sensor's design and manufacturing process.
In summary, a magnetostriction-based sensor takes advantage of the magnetostrictive effect in a ferromagnetic material to convert changes in a physical parameter into corresponding changes in the material's dimensions and magnetic properties. These changes are detected using a detection coil, and the resulting electrical signals are processed to provide accurate measurements of the desired parameter.