An electric relay can protect against overload by serving as a protective device that automatically opens or interrupts the circuit when excessive current flows through it. The primary function of the relay is to detect abnormal conditions, such as overloads, and quickly disconnect the circuit to prevent damage to the electrical system, equipment, or even potential hazards like fires.
Here's how an electric relay protects against overload:
Current Sensing: The relay is designed to monitor the current flowing through the circuit it is protecting. It usually has a current-sensing element, such as a current transformer or a shunt resistor, that detects the amount of current passing through it.
Setpoint or Threshold: The relay is pre-configured with a specific current setpoint or threshold value. This value represents the maximum allowable current for the protected circuit.
Comparing Current and Setpoint: As the current flows through the relay's sensing element, it constantly compares the actual current value with the preset threshold. If the current exceeds the setpoint, the relay identifies it as an overload condition.
Activation of Protection Mechanism: Once the overload condition is detected, the relay triggers an internal mechanism, which could be an electromagnetic coil, a solid-state circuit, or other actuating mechanisms, depending on the relay type.
Circuit Interruption: When the internal mechanism is activated, the relay opens its normally closed contacts, effectively breaking the electrical circuit. By opening the circuit, the relay stops the flow of current and protects the downstream devices and equipment from the excessive current.
Indication: Many relays also have built-in indicator lamps or auxiliary contacts that can be wired to external alarms or control systems. These indicate that the relay has tripped due to an overload.
Electric relays are commonly used in various electrical systems and applications, such as motor protection, lighting circuits, power distribution systems, and industrial control panels. They are reliable and essential components for safeguarding against overloads, which can occur due to faults, short circuits, or excessive loads in the system.