A basic magnetic speed sensor, also known as a magnetic pickup or magnetic sensor, is a device that detects the rotational speed of a target object by sensing changes in a magnetic field. These sensors are commonly used in various applications such as automotive engines, industrial machinery, and speed monitoring systems.
Here's how a basic magnetic speed sensor operates:
Magnetic Field Generation: A permanent magnet is placed within or near the sensor casing. This magnet creates a steady magnetic field around it.
Target Object: The object whose speed is being measured must have a ferromagnetic or magnetic material attached to it. This could be a gear tooth, a flywheel with magnetic inserts, or some other rotating component.
Sensor Placement: The sensor is positioned in close proximity to the rotating target object, usually within a few millimeters or centimeters, depending on the design and application. The sensor is aligned in a way that the magnetic field lines generated by the magnet intersect with the rotating target's magnetic material.
Magnetic Field Variation: As the target object rotates, the magnetic material attached to it moves in and out of the magnetic field created by the permanent magnet in the sensor. This causes fluctuations in the magnetic field strength experienced by the sensor.
Induction Principle: The sensor uses electromagnetic induction to convert the changes in the magnetic field into electrical signals. When the magnetic field around the sensor changes due to the rotating target, a voltage is induced in a coil or a Hall effect sensor present within the sensor.
Signal Processing: The induced voltage signal is then processed by electronic circuitry within the sensor. The circuitry might amplify the signal and convert it into a digital square wave signal. The frequency of this square wave signal is directly proportional to the speed of the rotating target object.
Output: The processed signal is provided as an output that can be read by other systems, such as an engine control unit (ECU) in a vehicle or a speed monitoring system in an industrial setup. The receiving system can then interpret the frequency of the signal to determine the rotational speed of the target object.
The main advantage of magnetic speed sensors is their durability and reliability, as they are not influenced by dust, dirt, or environmental conditions that might affect optical or other types of sensors. However, they are most suitable for detecting relatively low to moderate speeds and might not be as accurate for extremely high-speed applications.